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旋轉式全自動層壓機1
旋轉式全自動層壓機2

旋轉式全自動層壓機

本設備為專利產品!
該機用于智能卡層合工藝、兩組合金鋁層壓板,重量輕,液壓泵變頻加壓、四壓力缸多段變壓力層合,PLC控制,采用溫度控制模塊高精度壓力變送頻器,壓力精度高,溫度更均勻,傳熱快,層壓時間短,效率高,節能,環保。本機采用旋轉式全自動上料方式,實現上料升降倉、熱壓倉、冷壓倉三個工位倉同步自動進出料,配合翻轉裝料器使用,只需單人操作,可以大大降低工作強度,安全、高效,運行穩定。

技術參數

層壓板面積:550mm*700mm

額定壓力:18Mpa

電源電壓: AC380V/50Hz

   率:88kw

層壓塔數:2

層壓工位:冷熱各10個

控制方式:PLC

   量:7500kg

外形尺寸:4200(L)*4000(W)*2200(H)

可增加減重力裝置

 

 

特點

該機用于智能卡層合工藝、兩組合金鋁層壓板,重量輕,液壓泵變頻加壓、四壓力缸多段變壓力層合,PLC控制,采用溫度控制模塊高精度壓力變送頻器,壓力精度高,溫度更均勻,傳熱快,層壓時間短,效率高,節能,環保。本機采用旋轉式全自動上料方式,實現上料升降倉、熱壓倉、冷壓倉三個工位倉同步自動進出料,配合翻轉裝料器使用,只需單人操作,可以大大降低工作強度,安全、高效,運行穩定。

工作流程

1.在翻轉裝料器上,將裝好的待層壓料盤自動送入升降上料倉,升降上料倉滿倉后,設備自動將料盤送入旋轉上料倉,到位后,旋轉上料倉轉動,將料盤對準熱壓倉,設備自動將10個料盤送入熱壓倉,層壓板上升執行熱壓工作。此時在上料工位又將待層壓的料盤送進升降上料倉等待。

2.熱壓層壓完成后,層壓板下降,此時設備將熱壓過的料盤和上料倉待壓的料盤同步送入旋轉上料倉,到位后,旋轉上料倉轉動,使熱壓過的料盤對準冷壓倉,此時待壓料盤剛好對準熱壓倉,設備再次同步工作,將待壓料盤送入熱壓倉,熱壓過的料盤送入冷壓倉,料盤到位后,熱壓倉和冷壓倉同時進行壓合工作。此時又將待壓的料盤裝入升降上料倉內等待。

3.熱壓和冷壓工作完成后,熱壓板和冷壓板下降,設備同步將熱壓倉、冷壓倉、上料倉內的料盤同步送入旋轉上料倉,旋轉上料倉轉動,重復第二步的工作。此時冷壓好的料盤被送入升降上料倉里,操者可以將壓好的料盤換裝待壓的板張,再送入升降上料倉,等待下一次的層壓循環。

這樣就實現了自動上下層壓料盤的操作。

 

 

OVERVIEW

The system specially designed for mass production of big sheet likes 6x8/6x9/7x8 with amazing & innovative design, works in 7x24 industrial concepts!

 

All loading & unloading jobs will be operated automatically by a smart rotary system. The laminator is able to synchronize the sheets’ feeding and discharging.

The unique tech of Slight-Press Starting will reduce the chip loss rate during RFID card/ inlay pre-lamination, keep the pressure close between upper openings and bottom openings, ensure the sheets lamination in high quality.  

With 2 groups’ aluminum-alloy press platens, hydraulic-pump frequency conversion pressing, advanced PLC & temperature control modules, the machine can work well with 4 press cylinders in multistage laminating for excellent results.

The precise pressure control, well-distributed heating, less circle time & higher capacity, energy saving & environment friendly, are the features of such amazing system.

Advanced Heating System

The aluminum-alloy press platen leads the excellent even heating transit, controlled by PLC for high precision temperature & pressure transmitting frequency converter.

15 heating rods in each press platen. Advanced sensor & PLC controls each press layer’s temperature precisely. The heating temperature is up to 220  with tolerance of ±1.

 

Quick & even heat transferring will shorten the cycle time. High efficiency, energy saving and environment friendly are also advantages.

 

§ Advanced Pressure Control System

Pressure range 0.1-18MPa, Controlling precision ±0.1 MPa, which achieved by advanced pressure sensor and PLC control system. The top-level hydraulic system will ensure the reliable & stable working.

§ High Pressure Accuracy & Even Temperature

In heat & cold press station, there are 4 hydraulic cylinders working together and pressures controlled by 2 motor and hydraulic pumps

20 years practices authenticated that précised temperature control comes from simple temperature setting!

Echnical parameter

   Laminating Area: 550mm*700mm 

Rated Pressure18Mpa

   Power Voltage AC380V 50Hz

   Consumption88kw

   Opening: Cold/Hot in 10tower each

   Contact way:PLC

Weight7500kg

Dimension 4200mm(L)×4000(W)×2200mm(H)


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